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Comparison of the operation of the horizontal screw centrifuge and the 2m belt filter press
The horizontal spiral sedimentation centrifuge is referred to as the horizontal screw centrifuge, which is an efficient centrifugal separation equipment. The horizontal screw centrifuge can be generally divided into a horizontal spiral filtration centrifuge and a horizontal spiral sedimentation centrifuge. The horizontal screw centrifuge is a horizontal screw discharge, continuous operation settling device.
The working principle of the horizontal spiral sedimentation centrifuge: the drum and the spiral rotate at a high speed in the same direction at a certain speed. The material is continuously introduced into the conveying screw inner cylinder from the feeding tube, and then enters the rotating drum after acceleration. Under the action of the centrifugal force field, the heavier The solid phase deposits on the drum wall to form a sediment layer. The conveying screw continuously pushes the deposited solid phase to the cone end of the drum, and is discharged outside the machine through the slag discharging port. The lighter liquid phase forms an inner liquid ring, which overflows the drum from the overflow end of the drum end and exits the machine through the liquid discharge port.
It has the advantage of continuous feeding, separation, washing and unloading at full speed. It has the characteristics of compact structure, continuous operation, stable operation, strong adaptability, large production capacity and convenient maintenance. It is suitable for separating suspensions containing solid phase particles with a particle size greater than 0.005 mm and a concentration range of 2-40%.
The main disadvantages are as follows:
1. The noise is relatively large;
2. The change of material concentration needs to adjust the speed and speed difference in time;
3. In the high-speed use environment, the site is dirty, and muddy mist is generated;
4. If the operation is improper, there will be a blockage of the mud outlet, and there may be a possibility of re-pulping the mud when backwashing;
5. The moisture content of the dregs after sedimentation is slightly higher, and the washing effect of dregs is more general;
6. Due to the complicated structure, the production cost is high and the price is more expensive.
The belt filter press is the most widely used solid-liquid separation equipment in China. It is mainly used for printing and dyeing sludge dewatering, electroplating sludge dewatering, urban sewage sludge dewatering, papermaking wastewater treatment, leather sludge, wine residue dehydration, food. Slag dewatering, coal washing sludge dewatering, petrochemical sludge dewatering, chemical sludge dewatering, ceramic raw material dewatering, cement plant sludge, mine sludge dewatering, steel plant sludge, electronic sewage, circuit board plant, pineapple residue dewatering, textile Sewage and sludge treatment in industries such as activated sludge.
The working principle of the belt filter press is that after the concentrated sludge is thoroughly mixed with a certain concentration of flocculating agent in the static and dynamic mixer, the tiny solid particles in the sludge are aggregated into a large floc-like mass, and at the same time Free water is separated, and the flocculated sludge is transported to a concentrated gravity dewatering filter belt. Under the action of gravity, free water is separated to form a non-flowing sludge, which is then sandwiched between the upper and lower mesh belts. After the wedge-shaped pre-pressing zone, the low-pressure zone and the high-pressure zone are pressed by small to large pressing force and shearing force, the sludge is gradually squeezed to achieve mud and water separation, and then the filter cake is discharged.
The advantages of the belt filter press are:
1. Low power consumption and large processing capacity;
2. High dewatering efficiency, high solid content of mud cake;
3. Easy to operate and manage, easy to maintain;
4. High degree of automation, continuous production;
5. Low noise and long service life;
6. Less auxiliary equipment, economical and reliable, and a wide range of applications.
The disadvantages are as follows:
1. Large area;
2. The water consumption of the filter belt is large;
3. If the operation is not proper, the sludge is easy to run.
Ceramic vacuum filter features
Calculation of sludge dewatering capacity of belt filter press